Electric High Frequency Tools Induction Quenching Machine Heat Treatment Machine

Electric high frequency tools induction quenching heat treatment machine

1. Induction hardening equipment has the following advantages:
1. Adopted European MOSFET, IGBT solid power module and advanced inverter technology.
2. Can set the time of three stages: "Heating", "Maintain Temperature", "Cooling", separately. Furthermore, the function of adjusting the power of "Maintain Temperature" independently will be effective to control the heating curve and the heating temperature.
3. Include "over-current, over voltage, water shortage, lack of phase and other fault state self-protected and display", also some other necessary functions which will ensure our heater's higher reliability and durability.
4. Easily operate and the output voltage is safe for operator.
5. Hundred Percent Rated Duty Cycle design, can work 24hours continuously.

2.Composition of induction hardening equipment.
The power supply can be divided into power frequency, intermediate frequency or high frequency. Generally, it is selected according to the quenching depth requirements of the workpiece. The shallower the quenching layer, the higher the power frequency should be. The output terminal of the power supply is equipped with a quenching transformer with adjustable secondary voltage to reduce the voltage. To meet the low-voltage input requirements of the sensor.
Induction hardening equipment can be divided into two categories: general equipment and special equipment. The general equipment is equipped with many removable inductors, suitable for quenching a variety of workpieces, and is generally located in the heat treatment workshop of the factory. Special equipment is installed on the production line.
The theoretical calculation of induction hardening heating is very complicated. On-site operations often use ready-made diagrams-the relationship diagram or table of quenching depth, power frequency, input power per unit surface, and heating time, to select working parameters and supplemented with necessary test corrections.
2. Technical Parameters of LSW-50 Induction Quenching Equipment:

3. Main characteristics of LSW-50 Induction Quenching Equipment:
(1) High efficiency: Metal can be heated to its desired temperature, even its melting point, instantly.
(2) Energy saving: The induction brazing machine adopts IGBT from Siemens & LC series circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods, significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can install the induction brazing machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction brazing machine uses electricity, producing little waste gas and water.
4. Induction Quenching Equipment Application:

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces.
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

Forging:
Forging dies, open die forging equipment: extrusion, rotational moulding, cut off, bendingtorsion shaping
equipment: machinery press, automatic forging press, hydraulic press, shaping equipment, forging hammer,
forging machine, cut machine, bend correction machine, riveting machine, forging use industrial furnace and
energy conservation technology, forging mold and repair technology equipment.