120kw Leaf Spring Induction Heating Machine 180A For Forging High Frequency

LSW-120 120kw IGBT Electric Induction Heating Machine For Heating Steel Bar

1. Brief introduction of IGBT induction heating machine:
The leaf spring is an important special part in the car, which bears its own weight and load. Because of its poor working conditions, it is also one of the wearing parts on the car. The production process of the leaf spring is very complicated. The main processes are blanking - straightening - drilling - heating - ear rolling - quenching + medium temperature tempering - shot peening - assembly - pre-compression and so on. In this series of processes, heating is very important, and it is the basis for the rolling ear process.
The 120kw super audio induction heating machine is a high-tech product produced according to the modern advanced power electronic technology theory, using the power electronic devices of the brand manufacturers, and producing with strict technological requirements. When it heats and heats the leaf spring, it can locally heat the leaf spring according to the requirements of the customer (the leaf spring heating in the above picture is local heating), and it will not generate too much heat for the position that does not need heating, reducing the input of production costs.

2. Features of IGBT induction heating machine: suitable for heating steel bars, pipes, plates and angle steels.
1. Be applicable to heating, brazing, quenching / hardening, etc.
2. IGBT technology as the core.
3. Environmentally friendly: no air pollution, no dust and little noise.
4. Reduced operating cost: high automation, fewer operators needed.
5. Energy saving: high energy conversion.
6. High efficiency: Metal can be heated to its desired temperature, even its melting point, instantly.
7. Duty cycle 100%: can work for 24 hours without a stop.
3. Technical Parameters of LSW-120 IGBT induction heating machine:

4. Applications of IGBT induction heating machine:
1. Heating: mainly for carbon steel, stainless steel, alloy, brass, aluminum etc heating.
2. Forging: whole and partial induction forging for metal bar.
3. Work piece hot forging and rolling: standard parts, fasteners, automobile parts, small hardware, round bar and billet, etc.
4. Specific application for the induction forging heater:
(1) bolts and nuts forging and hot upsetting
(2) pipe induction forging and forming
(3) auto parts (connecting rod, crank shaft, etc.), cast iron beam heating and continuous heating
(4) oxygen bottle forging
(5) rivet heating
(6) long / round / square / angle bar and billet heating, etc.


5. Main Features of IGBT induction heating machine:

(1) High efficiency: Metal can be heated to its desired temperature, even its melting point, instantly.
(2) Energy saving: The induction heating machine adopts IGBT from Siemens & LC series circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods, significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can install the induction heating machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction heating machine uses electricity, producing little waste gas and water.
 6. Related Products:

KGPS Melting Furnace	LSZ Melting Furnace	Cooling Tower