160KW Induction Heating Forging Equipment Square Steel High Frequency

160KW high frequency squar steel round bar induction heating machine for forging

1. Squar steel induction heating equipment?

Square steel is a solid bar, widely used in machinery, construction and other industries. In order to meet the needs of the work, the square steel needs to be heated and heat treated. For square steel heating, the most commonly used equipment is high-frequency heating equipment, and the effect is very good, not only without oxidation and decarburization, but also without cracks and deformation defects.

The high-frequency heating equipment is used to heat and heat the steel. What's better is that the equipment can be operated manually, semi-automatically and fully automatically, it can work continuously for a long time, or it can be used randomly when it is used, which is beneficial to the use of the equipment during the low power supply period.

High-frequency heating equipment is used to heat the square steel. Just put the square steel to be heated into the pre-wound coil, and then turn on the power button, and the square steel can be heated to the target temperature within a few seconds. During the whole heating process, the heat Produced from square steel itself, there is no open flame, no noise, no dust, no pollution, etc., which greatly improves the shortcomings of traditional heating methods and improves production efficiency.

2. Feature of IGBT induction heating machine:

1). Adopt advanced high quality MOSFET pipe and advanced frequency conversion technology to improve performance and quality of the device.
2). Heating, heat preservation current, time can be set and adjusted.
3). Simple and convenient installation, can work after connecting to 220v power, water inlet and water out-let. No need for professional installation.
4). Small shape light weight, simple operation can be learned with several minutes.
5). Contain the multilevel protection and display such as over voltage, over current, overheat and underwater.
6). Separate unit, can protect main machine in bad environment as the main unit and auxiliary unit is divided.

3. Applications of IGBT induction heating machine:

The main application areas of induction heating equipment are preheating, heat treatment, welding and melting of metal devices in the metal industry.

(1) Heating: mainly for carbon steel, stainless steel, alloy, brass, aluminum, etc. heating.

(2) Forging: Whole and partial induction forging for metal bar.

(3) Workpiece hot forging and rolling: standard parts, fasteners, automobile parts, small hardware, round bar and billet, etc.

(4) Specific application for the induction forging heater: bolts and nuts forging and hot upsetting, pipe induction forging and forming, auto parts (connecting rod, crank shaft, etc.), cast iron beam heating and continuous heating, oxygen bottle forging, rivet heating, long / round / square / angle bar and billet heating, etc.

4. Technical Parameters of LSW-160 IGBT induction heating machine:

5. The working principle of induction heating:

The induction heating power supply converts AC power to a higher frequency AC, and transmits it to the induction coil, which will generate an electromagnetic field in the coil. Since the metal workpiece that needs to be heated is also a conductor, the coils of magnetic induction generated by the induction coil will directly penetrate the metal workpiece placed in the coil to form a closed current loop, and the resistance of the metal is small, plus Higher current, when these high-current magnetic induction wires pass through the metal workpiece, the electrons inside the metal will be very active, collide with each other, and rub against each other to generate heat energy, achieving the effect of quickly heating the metal itself.